用处与详细介绍:/Purpose and introduction
西林瓶粘液洗烘分装设备加塞三级联动线由 QCL 国产垂直mri波洗瓶机、 ASMR铁路隧道式自动空调巡环消毒烘烤箱、NFGF国产型西林瓶粘液分装设备加塞汽轮发电机组成,也可电脑单机应用。适于于2-25ml的规格的西林瓶水针的工作。能达成自喷放水、mri波粗洗、瓶壁上水清洗道路、瓶壁有间隔再次巡环水清洗道路、一些吹气、一些清新水清洗道路、间隔再次吹气、瓶壁上吹气、提前预热、晒干消毒去热原、冷确、前冲气、分装设备、后冲气、加塞等二十几个道繁琐流程。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.结构特征:/characteristic
◆洗瓶机用到机制手夹瓶,实用几种的规格的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶进行水蒸汽喷针往复式监控复制的方法,的清洗感觉好,可低碳环保系统。并下设针架防颤动装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶这个水蒸气蒸汽管道、喷针压根独力分着,尽量不要了穿插破坏,包含GMP正确需求;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶罗杆前还可以加装响应块,有庇护罗杆,限制碎瓶使用;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶采取整体布局国外进口云同步带,连入拨瓶块输料安瓿,操作平稳可以信赖;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘干箱用于暖风间歇供暖,温差透亮,低碳;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆真空烘箱有防忽然间无电护理实用功能,执行可靠;Mixer oven has suddenly loses power protection function, safe operation;◆恒温干燥箱可配间歇油冷试验装置,不损失房功率,提高房的压值不均衡性的安全风险,降低温度的成效好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆烤箱可配风压值主动稳定上下调整系统的,降低屋里和烤箱的风压值不稳定可能会导致的高溫段偏移量,装罐间洗烘间工作温度升中等职业一系统的方面;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆恒温干燥箱要设DOP测量插口(还包括传热系数,风速等级,尘灰a粒子测量口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆恒温干燥箱散热段可带高压蒸汽灭菌效果(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆真空烘箱网带可带高周波涌入CIP线洗涤系统;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烘烤箱内腔可开展全八卦方位、全方位来压力水冲刷;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装设备机采用了总体水平同步操作带的运瓶玩法,兼具飞速度快,还分瓶更准确,换成尺寸件方便简洁;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆玻璃瓶顶端所住的运输物流水平线和的工作橱柜柜门有很大定的长距离,有益于百级层风流的在,阻止行成乱流被污染的药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆罐电脑装机加塞部门,所采用的含量送塞,及其的含量圆筒吸塞,具有留意简单,装料简单,送塞高的形态;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装生产线机可配瓷质泵、304不锈钢泵、蠕动消化泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆分电脑装机无瓶止灌,无瓶没有塞职能;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐电脑装机自选配交流伺服电机罐装状态(台达、三凌、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线主要包括PLC总操控、变频式器、摸屏操控技巧,运营相对稳定信得过;摸屏可体现 各pc单机的运营动态数据,各操控点的水量、大气压力、压力、温等体现 ,各转换开关睡眠状态和报警体现 ,报警个人能力就诊和报警讲解及检测的办法,使整生产销售制造时到全自动化操控,联线具备着三机自动化控制取舍传动装置,有保障生产销售制造平均信得过。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.跟据客人的需,还可供选型:According to the needs of customers, but also available for selection:◆simens、施耐德开关、三凌、台达等国产品牌调整设备;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压为、油温及超声心动图波挠度、尘沙物体、流速在线视频验测、報警、计录、复印整体;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、无茵防护器平台软件。◆ORABS、CRABS、无茵防护器平台软件。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.科技运作/technical parameters:
货品参数 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
符合尺寸规格 Cutting dimension(ml) | 2-25(时代国际西林瓶) | 2-25(国际金西林瓶) | 2-25(国际联盟西林瓶) | 2-25(国际金西林瓶) | 2-25(知名西林瓶) | 2-25(国外西林瓶) | 2-25(国家西林瓶) | ||||||
装罐头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生产的专业能力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶优秀率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶已经破损率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
灭菌方法热度sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
换气扇量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装线定位精度Filling accuracy(%) | ≤ ±2🌱.5 (自动化式驱使面积泵、瓷砖泵、不銹钢泵) ≤ ± 0.5-1.0 (电机驱动软件器驱动软件体积泵) | ||||||||||||
加塞优秀率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
空气中层流净化后的度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
进口真空抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
滤波电容量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电压power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总称重total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
性能长宽boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |